CHARGE · SHEAR · DC SHOCK[email protected]
PZAQUARTZ & CERAMIC DYNAMICS
ENGINE / GAS TURBINE TEST INSTRUMENTATION

High-temperature engine & gas turbine vibration testing.

Keep the charge sensor at the hot test point. Define the cable path, remote conditioning and acquisition together, before committing to a replacement probe.

PZA-CHG sensor + reviewed hot-zone cable + PZA-AMP conditioning. Configuration requests; exact ratings and documents require confirmation.

Three separate local thermal zones: passive charge probe, cable transition and cooler remote conditioning
Owned chain concept. No product dimensions, measured temperatures or released PZA performance implied.
FIRST DECISION / EACH LOCAL LIMIT

A hot probe does not give the whole chain a temperature rating.

PCB’s high-temperature charge guidance ↗ describes passive charge sensing with external conditioning for engine and turbine tests. The installation decision extends beyond the sensing element: specify continuous exposure, dwell and thermal transients separately for every component.

LocationState in your requestEvidence needed before selection
Probe at test pointSurface/local temperature, dwell, heat-up/cool-down and vibrationExact sensor configuration; hot sensitivity, insulation and environmental limits
Hot cable runTemperature along the route, length, bend/strain and exposureVerified cable construction and termination; review mineral-insulated hardline where required; confirm integral probe exit versus a detachable hot connector
Transition & connectorsActual joints, if present, local temperature and accessPinout, sealing, insulation, strain relief and cable-to-cable interface
Remote conditionerIts own local/enclosure temperature, grounding and powerInput topology, minimum source resistance, charge capacity and output limits
DAQ channelInput type, coupling, range, sample rate and filterIEPE excitation/compliance or voltage interface; full-chain usable band

A +260°C or special +480°C probe is a configuration request. It does not release a cable, connector or converter for the same exposure. Cable distance alone does not prove a cooler electronics zone.

Compare high-temperature charge sensor requests →
SECOND DECISION / SIGNAL AND RETURN

Choose the electrical path before choosing an adapter.

A / SINGLE-ENDED CHARGE

Compatible coax → remote conversion

  1. Charge probe + verified low-noise cable
  2. Reviewed charge-to-IEPE converter, or laboratory charge amplifier
  3. Matched IEPE input, or appropriate voltage input

For PZA-422 requests, verify source resistance, input charge, gain, bias, current/compliance and output swing. Review cooler low-noise cable separately from the hot run.

B / BALANCED DIFFERENTIAL

Two signal legs → differential charge input

  1. Verified differential sensor and shielded pair
  2. Compatible differential charge conditioner
  3. Specified conditioner output to the DAQ

Confirm both signal pins, case isolation and shield/ground instructions. A single-ended converter is not automatically a differential solution. The listed PZA-AMP coax configurations do not establish differential-input capability; request that conditioner and its hot-source-resistance compatibility separately.

Review leakage and insulation across the sensor, hot cable and terminations as an assembly. Identify pin-to-pin and pin-to-case values and the test conditions where applicable; do not replace these with a single unexplained resistance number.

The Endevco 6222S datasheet ↗ gives a concrete manufacturer example of a balanced differential charge sensor with its own mating cables and conditioners. It is an original reference, not evidence of PZA interchangeability.

Unknown topology? Keep it unknown in the RFQ and include the connector drawing. Do not assign shield or case as a signal return by appearance.

Review remote charge conditioning requests →
HOT ELECTRICAL COMPATIBILITY

Check hot source resistance before gain.

A sensor that survives the temperature may still be incompatible with the selected conditioner. Endevco TP339, matching and conclusion sections ↗, explains why hot piezoelectric resistance must be checked against the charge amplifier’s input requirements. A room-temperature resistance value alone is insufficient.

Request the sensor/cable assembly’s worst-case hot electrical condition and the conditioner’s specified source-resistance range. Also review thermal-transient response, leakage, connector cleanliness, cable movement and grounding; these are separate from nominal sensitivity arithmetic.

For the dimensional pC/g → mV/g and peak-headroom calculation, use the existing worksheet with your own confirmed values.

Open charge sensitivity & headroom calculator →
Charge sensitivity, conversion gain, polarity and separate peak charge and voltage checks in a conceptual measurement chain
Owned arithmetic concept; gain calculations do not verify hot insulation, mounting or installed response.
REQUEST SCENARIOS / NOT TEST RESULTS

Three engine-test briefs lead to different reviews.

Hypothetical requestNext engineering reviewStill unresolved
220°C engine housing; existing IEPE DAQPassive charge probe, local cable/connector map and compatible remote conversionHot insulation; peak charge; DAQ excitation/compliance; verified conditioner temperature
430°C turbine casing; differential output requiredSpecial high-temperature probe/hardline request with differential conditioningActual material/termination capability, minimum hot source resistance, mount and calibration scope; no released PZA configuration assumed
Startup run; local temperatures and lower frequency unknownRecord temperature/time history, required lowest frequency and complete channel/interface information firstNo automatic sensor, converter, cable temperature or low-frequency performance selected

These are planning examples. They do not show measured PZA results, customer installations, available stock or an approved measurement range.

Describe your actual engine run →
BEFORE THE RUN / DEFINE ACCEPTANCE

Request installed-band evidence, not just a resonance number.

PCB’s charge-mode introduction ↗ separates conditioning-dependent low-frequency response from sensor/mounting high-frequency behavior. Specify the band and amplitude/phase tolerance at the temperatures and mounting conditions that matter to your test.

Review gateInclude in the evidence requestDecision
Mechanical installationControlled mounting drawing, surface, fasteners/torque, base strain, orientation and cable restraintResolve access and mounted-response constraints before ordering interfaces
Electrical & thermalProbe and cable hot insulation, connector pinout, case isolation, conditioner source resistance and local temperaturesResolve topology and hot compatibility before committing to a converter
Dynamic acquisitionFrequency band/tolerance, peak/transients, charge and voltage limits, sample rate, anti-alias filtering and channelsConfirm the usable complete-chain measurement window
Documentation & supplyExact model/revision, ambient vs elevated-temperature calibration scope, uncertainty/traceability, CAD and quotationAgree the supplied evidence and acceptance conditions in the order

For speed-referenced order tracking during a run-up or coast-down, include the available speed/phase reference and channel synchronization requirements. NI’s order-analysis explanation ↗ shows why speed context belongs with the vibration data; this page does not assume a tachometer or analysis method is supplied.

01

Map the run

Point, axes, temperature/time, frequency and amplitude.

02

Match the chain

Mount, local cable route, hot insulation, conditioner and DAQ.

03

Agree the evidence

Controlled documents, calibration conditions and supply confirmation.

Permanent monitoring or protection is a separate system task. Kistler’s 8209A monitoring page ↗ illustrates how such equipment has its own installation and approval scope. This PZA page offers a test-instrumentation review, not a monitoring-system approval.

ENGINE TEST SELECTION QUESTIONS

Resolve the hot-chain questions before requesting CAD.

Can I keep an existing IEPE acquisition card?

Possibly. A compatible single-ended charge sensor can feed a reviewed charge-to-IEPE converter in a verified cooler zone. Check hot sensor insulation, input charge, gain, current, compliance voltage, bias and bandwidth. A matching connector alone does not establish compatibility.

Does moving the converter two metres away make it cool enough?

No fixed distance guarantees local temperature. Provide the actual cable route, heat exposure, enclosure conditions and conditioner temperature during the intended run. Every segment and termination needs its own review.

Can a two-pin differential charge sensor use a coax adapter?

Do not assume that it can. A balanced differential output needs a compatible differential input and a verified shield/ground and pinout scheme. Do not ground one signal leg or treat the shield as a signal return without the selected equipment instructions.

Why request insulation resistance at the hot operating point?

The resistance seen by a charge amplifier can fall as the sensing element gets hotter. Match the worst-case hot source resistance to the conditioner’s specified input requirements; a room-temperature insulation check alone does not establish hot compatibility.

Is a 480°C sensor request also a 480°C cable rating?

No. Probe, hot cable, transition, connector and electronics have separate limits. A +480°C PZA request requires controlled configuration and calibration confirmation. No PTFE extension or converter inherits the probe temperature request.

Can the highest resonance frequency be used as test bandwidth?

No. Specify a usable installed band with an amplitude/phase tolerance. Mounting, cable restraint, filtering and the full signal chain affect the measured response; a resonance value is not a flat-band limit.

What should I provide for run-up or coast-down order tracking?

State the speed range, required orders, available speed or phase reference and synchronization with vibration channels. Speed-referenced analysis is an acquisition and processing requirement; ordering an accelerometer alone does not supply or qualify that complete system.

Does this page qualify permanent monitoring or a turbine protection system?

This page covers a test-instrumentation request. Permanent monitoring, alarms, hazardous-area use and protection duties have additional equipment and system requirements that must be reviewed separately. No such system approval is offered here.

Which calibration and installation documents should I request?

Ask for the exact part and revision, connector/pinout, installation instructions, charge sensitivity and frequency response, hot electrical/thermal evidence, conditioner limits, and calibration conditions/uncertainty/traceability. State whether you need ambient or elevated-temperature characterization.

Can you quote a direct replacement and a delivery date from this page?

Send the full original suffix, drawing and operating conditions. PZA identifiers are request configurations pending technical and supply review. Compatibility, price, delivery and available CAD/calibration documents are confirmed in the quotation.

APPLICATION RFQ / PZA-CHG + PZA-AMP

Send the run conditions with the measurement chain.

The editable test brief begins with unknowns. Replace them with your actual conditions, including a local temperature for each segment, and select only the accessories you want reviewed.

No hardware profile, connector topology or conditioner is pre-approved. Request controlled drawings and calibration scope together with the quotation. Elevated-temperature dynamic calibration is a separate feasibility and quotation request, not a default deliverable.

Use the product-family pages for a specific catalog configuration. PZA-422 requests apply to a compatible single-ended charge path; keep conditioning under review while the input topology is unknown.

Technical content reviewed 9 November 2026. Manufacturer sources explain principles and original equipment; they do not validate PZA supply specifications.

PZA engineering request
Optional accessories — quote by configuration

Review hot-state insulation and charge headroom. PTFE coax is a cooler cable segment; extreme hot zones need a separately verified cable. Differential charge cannot use the default single-ended coax/converter path.

Documents to request
Open prefilled email ↗

Current request: PZA-CHG custom configuration. Changing output, topology or temperature may require a custom review.

Email [email protected]. If your desktop mail app shortens a long brief, use copy or download. No attachments are uploaded by this form.

Preview the complete engineering brief
PZA engineering RFQ
Name: Not provided
Company / lab: Not provided
Reply email: Not provided
Family: PZA-CHG
PZA request profile: Unspecified
Sensing technology: High-temperature charge piezoelectric
Output: Charge · pC/g
Axes / peak g: Specify in test brief
Independent channels: To confirm
Local operating temperature: Specify local temperatures / custom or cryogenic
Conditioning: Review the existing DAQ / need advice
Connector / topology: Connector / topology to review
Converter polarity: review
Original model: Not provided
Original source: No exact original reference matched; manual review
Reference status: No exact source match
Quantity: 1
Source: /engine-gas-turbine-vibration-testing
Optional accessories: None
Documents requested: None
No PZA hardware configuration assumed.
Configuration review only; compatibility, temperature, calibration, prices and delivery require confirmation.
Test brief:
APPLICATION: Engine / gas-turbine vibration test
Application planning template. Replace Unknown with your own conditions; no example or released hardware values are assumed.
Test article, point/direction and channel count: Unknown
Test duty/environment and any monitoring or hazardous-area requirements: Unknown
Probe local temperature, continuous/dwell/transient: Unknown
Each cable segment and connector local temperature: Unknown
Probe exit: integral hardline or detachable hot connector; cable/transition drawing: Unknown
Conditioner local temperature and cooling evidence: Unknown
Required frequency band and amplitude/phase tolerance: Unknown
Order-tracking need, available speed/phase reference and channel synchronization: Unknown
Peak acceleration, crest factor and transient content: Unknown
Charge sensitivity and minimum source resistance at operating temperature: Unknown
Coax / balanced differential / connector pinout / case grounding: Unknown
Cable lengths, restraint, routing and EMI conditions: Unknown
Mounting geometry, fastener/torque specification and surface: Unknown
DAQ model, IEPE current/compliance or voltage/charge input, coupling and sampling/filtering: Unknown
Existing original model including suffix and documents: Unknown
Prototype vs batch schedule, destination, required date and calibration/document scope: Unknown (enter quantity in the separate field)
Configuration review requested; no complete measurement chain is approved by this template.